how to build a stunning diy outdoor fire table: $2000 value for $300
As a new homeowner, I was eager to spruce up my outdoor living space and create a cozy, inviting atmosphere. My wife had her heart set on an outdoor fire table, but the pre-made options at big box stores just didn't have the unique, personalized look we were going for. So, I decided to take on the challenge and build our very own DIY fire table from scratch - and let me tell you, it was one of the most rewarding projects I've ever tackled.
Step 1: Plan Your Design
Before diving into the build, I took some time to sketch out a basic design for the fire table. I wanted to ensure I had a clear vision in mind and could anticipate any potential challenges along the way. Since this was my first time taking on a project of this scale, I didn't have a detailed blueprint to follow. Instead, I figured I'd just "wing it" and see where the process took me.
Step 2: Build the Frame
To start, I used some extra 2x6 boards I had leftover from a previous project to construct the frame for the tabletop. I cut the boards down to size on my trusty (albeit a bit sketchy) table saw and pre-drilled holes to prevent any wood splitting. Then, I simply screwed the pieces together to create the outer frame.
Next, I added some cross-members to the frame, using the burner pan for the fire table as a guide to determine the placement. This would provide additional stability and support for the tabletop.
For the bottom frame, I ripped down a few of the 2x6 boards to create an opening for the propane tank. I wanted to panel the outside, so the appearance of the frame wasn't a major concern. I added some adjustable feet to the base to keep the wood off the ground and improve airflow.
Step 3: Install the Backerboard
With the frame complete, it was time to start prepping the surface for the tile. I used a cement backerboard, also known as "wonderboard," to create a non-combustible, water-resistant base. Cutting the backerboard was a bit messy, but I managed to get it done using a utility knife and some elbow grease.
I left a 2-inch overhang on the edges to allow for the backerboard that would be installed along the sides. Then, I secured the backerboard to the frame using the specialized screws designed for this material.
Step 4: Lay the Tile
Now came the fun part - tiling the tabletop! I started by laying out the tile pieces to get a feel for the design and placement. Since the tiles were made up of smaller stones, I knew I'd need to be extra careful during the installation process.
The hot, 100-degree weather in the garage made the tile adhesive dry quickly, so I had to work one tile at a time. I used an aluminum border to create a clean, finished edge and taped the corners to keep everything tight while the adhesive dried.
Dealing with the excess adhesive squeeze-out was a bit of a challenge, but I learned that waiting until it was about 50-70% dry and then using a utility knife to remove the excess worked best.
Step 5: Grout and Seal
The next day, it was time to grout the tile. I used a sanded grout, as I had some larger gaps between the stones that needed to be filled. I mixed the grout to a peanut butter-like consistency and then used a grout float to work it into the cracks.
After letting the grout fully dry, I went back and cleaned up the haze using a damp sponge. To protect the grout and tile from stains and spills, I applied a sealant using a roller. This left the tile with a beautiful, wet-looking finish that really made the colors pop.
Step 6: Add the Base Panels
For the base of the fire table, I decided to wrap it in some cedar planks. I gave them a quick sanding to clean them up and then secured them to the frame using construction adhesive and 18-gauge nails. I went with an angled pattern to add a bit of visual interest.
To help hide the inner frame, I painted the exposed areas black before adding the cedar planks. This created a seamless, cohesive look.
Step 7: Install the Fire Feature
The final step was to add the fire feature itself. I installed a drop-in fire pit pan and connected it to a gas line that runs from a propane tank. Setting up the gas lines was relatively straightforward, but I did have to drill a hole for the control valve to ensure proper placement.
After double-checking for any leaks, I filled the pan with black fire glass and voila - the DIY outdoor fire table of my dreams was complete!
Lessons Learned for Next Time
Looking back on this project, there are a few things I would do differently if I were to build another fire table:
Use 2x4s instead of 2x6s for the base - the 2x6s made the overall structure heavier and reduced the available working space.
Incorporate drawer slides for the propane tank access door, allowing for easier tank swaps.
Carefully plan the placement of the control valve to avoid any obstructions or difficult-to-access areas.
Overall, this DIY outdoor fire table project was an incredibly rewarding experience. I'm thrilled with the final result and the fact that I was able to create a unique, high-quality piece for a fraction of the cost of a pre-made option. If you're feeling inspired to tackle a similar project, I encourage you to dive in and get creative - the possibilities are endless!
"If you go wrong, go wrong strong." - My old drill sergeant
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