how to build a stunning diy outdoor fire table: $2000 value for $300

As a new homeowner, I was eager to spruce up my outdoor living space and create a cozy, inviting atmosphere. My wife had her heart set on an outdoor fire table, but the pre-made options at big box stores just didn't have the unique, personalized look we were going for. So, I decided to take on the challenge and build our very own DIY fire table from scratch - and let me tell you, it was one of the most rewarding projects I've ever tackled.

Step 1: Plan Your Design

Before diving into the build, I took some time to sketch out a basic design for the fire table. I wanted to ensure I had a clear vision in mind and could anticipate any potential challenges along the way. Since this was my first time taking on a project of this scale, I didn't have a detailed blueprint to follow. Instead, I figured I'd just "wing it" and see where the process took me.

Step 2: Build the Frame

To start, I used some extra 2x6 boards I had leftover from a previous project to construct the frame for the tabletop. I cut the boards down to size on my trusty (albeit a bit sketchy) table saw and pre-drilled holes to prevent any wood splitting. Then, I simply screwed the pieces together to create the outer frame.

Next, I added some cross-members to the frame, using the burner pan for the fire table as a guide to determine the placement. This would provide additional stability and support for the tabletop.

For the bottom frame, I ripped down a few of the 2x6 boards to create an opening for the propane tank. I wanted to panel the outside, so the appearance of the frame wasn't a major concern. I added some adjustable feet to the base to keep the wood off the ground and improve airflow.

Step 3: Install the Backerboard

With the frame complete, it was time to start prepping the surface for the tile. I used a cement backerboard, also known as "wonderboard," to create a non-combustible, water-resistant base. Cutting the backerboard was a bit messy, but I managed to get it done using a utility knife and some elbow grease.

I left a 2-inch overhang on the edges to allow for the backerboard that would be installed along the sides. Then, I secured the backerboard to the frame using the specialized screws designed for this material.

Step 4: Lay the Tile

Now came the fun part - tiling the tabletop! I started by laying out the tile pieces to get a feel for the design and placement. Since the tiles were made up of smaller stones, I knew I'd need to be extra careful during the installation process.

The hot, 100-degree weather in the garage made the tile adhesive dry quickly, so I had to work one tile at a time. I used an aluminum border to create a clean, finished edge and taped the corners to keep everything tight while the adhesive dried.

Dealing with the excess adhesive squeeze-out was a bit of a challenge, but I learned that waiting until it was about 50-70% dry and then using a utility knife to remove the excess worked best.

Step 5: Grout and Seal

The next day, it was time to grout the tile. I used a sanded grout, as I had some larger gaps between the stones that needed to be filled. I mixed the grout to a peanut butter-like consistency and then used a grout float to work it into the cracks.

After letting the grout fully dry, I went back and cleaned up the haze using a damp sponge. To protect the grout and tile from stains and spills, I applied a sealant using a roller. This left the tile with a beautiful, wet-looking finish that really made the colors pop.

Step 6: Add the Base Panels

For the base of the fire table, I decided to wrap it in some cedar planks. I gave them a quick sanding to clean them up and then secured them to the frame using construction adhesive and 18-gauge nails. I went with an angled pattern to add a bit of visual interest.

To help hide the inner frame, I painted the exposed areas black before adding the cedar planks. This created a seamless, cohesive look.

Step 7: Install the Fire Feature

The final step was to add the fire feature itself. I installed a drop-in fire pit pan and connected it to a gas line that runs from a propane tank. Setting up the gas lines was relatively straightforward, but I did have to drill a hole for the control valve to ensure proper placement.

After double-checking for any leaks, I filled the pan with black fire glass and voila - the DIY outdoor fire table of my dreams was complete!

Lessons Learned for Next Time

Looking back on this project, there are a few things I would do differently if I were to build another fire table:

  • Use 2x4s instead of 2x6s for the base - the 2x6s made the overall structure heavier and reduced the available working space.

  • Incorporate drawer slides for the propane tank access door, allowing for easier tank swaps.

  • Carefully plan the placement of the control valve to avoid any obstructions or difficult-to-access areas.

Overall, this DIY outdoor fire table project was an incredibly rewarding experience. I'm thrilled with the final result and the fact that I was able to create a unique, high-quality piece for a fraction of the cost of a pre-made option. If you're feeling inspired to tackle a similar project, I encourage you to dive in and get creative - the possibilities are endless!

"If you go wrong, go wrong strong." - My old drill sergeant

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